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Página 1 - Design Level E

FORM 160.80-EG1 (511)Model YS Rotary Screw Liquid ChillersDesign Level E100 thru 675 tons (315 thru 2375 KW)R-134Products are produced at af a c i li

Página 2 - Contents

10 JOHNSON CONTROLSFORM 160.80-EG1 (511)OptiView Control Center - continuedThe COMMS screen allows the user to dene commu-nications parameters.Progr

Página 3 - Introduction

11JOHNSON CONTROLSFORM 160.80-EG1 (511)the Slot Numbers button or the Master Slot Numbers List found in the Operating Manual. The interval at

Página 4

12 JOHNSON CONTROLSFORM 160.80-EG1 (511) Solid State Starter Only (LCSSS) • Initialization Failed • Serial Communications • Requesting Fault Data •

Página 5 - OptiView Control Center

13JOHNSON CONTROLSFORM 160.80-EG1 (511)Mechanical SpecicationsSTANDARD UNITGeneralThe YORK YS Rotary Screw Chiller is completely factory-packaged,

Página 6

14 JOHNSON CONTROLSFORM 160.80-EG1 (511)MOTOR DRIVELINEThe compressor motor is an open drip-proof, squirrel cage, induction type constructed

Página 7 - Restart

15JOHNSON CONTROLSFORM 160.80-EG1 (511)cilitate removal of the refrigerant from the system when necessary.OPTIVIEW CONTROL CENTERGeneralThe chiller i

Página 8

16 JOHNSON CONTROLSFORM 160.80-EG1 (511) • Condenser – Pressure Transducer Out Of Range • Auxiliary Safety – Contacts Closed • Disc

Página 9

17JOHNSON CONTROLSFORM 160.80-EG1 (511) • safety shutdown contacts • cycling shutdown contacts • run contactsHEAT PUMP CONTROL LOGICGenera

Página 10 - - continued

18 JOHNSON CONTROLSFORM 160.80-EG1 (511)Accessories and ModicationsSOLID STATE STARTERThe Solid State Starter is a reduced voltage starter that contr

Página 11 - FORM 160.80-EG1 (511)

19JOHNSON CONTROLSFORM 160.80-EG1 (511)MARINE WATER BOXESMarine water boxes allow service access for cleaning of the heat exchanger tubes without the

Página 12

2 JOHNSON CONTROLSFORM 160.80-EG1 (511)NOMENCLATUREThe model number denotes the following characteristics of the unit:ModelCooler Code Design LevelPow

Página 13 - Mechanical Specications

20 JOHNSON CONTROLSFORM 160.80-EG1 (511)Unit ComponentsFRONT VIEW

Página 14

21JOHNSON CONTROLSFORM 160.80-EG1 (511)OIL SEPARATORMOTORTERMINAL BOXCONDENSERREAR VIEW

Página 15

22 JOHNSON CONTROLSFORM 160.80-EG1 (511)The following is a user’s guide in the application and installation of Chillers, and will ensure th

Página 16

23JOHNSON CONTROLSFORM 160.80-EG1 (511)include cooling condenser water using chilled water, wells, river or other low temperature uids.For outdoor ap

Página 17

24 JOHNSON CONTROLSFORM 160.80-EG1 (511)Application Data - continued MULTIPLE UNITSSelection – Many applications require multiple units to meet the to

Página 18 - Accessories and Modications

25JOHNSON CONTROLSFORM 160.80-EG1 (511)overow valves or type tested Safety Pressure switches or a combination of these devices.Sized to the requireme

Página 19

26 JOHNSON CONTROLSFORM 160.80-EG1 (511)Application Data - continuedconductors have proven to be unsatisfactory when con-nected to copper lugs. Alumin

Página 20 - Unit Components

27JOHNSON CONTROLSFORM 160.80-EG1 (511) NOTE: FLA = Full Load Amps; LRA = Locked Rotor AmpsTABLE 3 – 60 HZ ELECTRICAL DATAMOTORCODECF CG CH CJ

Página 21 - 21JOHNSON CONTROLS

28 JOHNSON CONTROLSFORM 160.80-EG1 (511)NOTE: 1. Chiller performance for 50 Hertz applications is outside the scope of the AHRI Certication Program

Página 22 - Application Data

29JOHNSON CONTROLSFORM 160.80-EG1 (511)TABLE 7 – AVAILABLE COMPRESSOR/SHELL/MOTOR COMBINATIONS (50 HZ, R-134a ONLY)COMPRESSOR CODE COOLER SHELL CONDEN

Página 23

3JOHNSON CONTROLSFORM 160.80-EG1 (511)IntroductionThe YORK YS Chiller offers a complete combination of features for total owner satisfaction.MATCHED C

Página 24 - Application Data - continued

30 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Std NOTES: 1. All dimensions are approximate. Certied dimensions are available on request. 2.

Página 25

31JOHNSON CONTROLSFORM 160.80-EG1 (511)S4 - S5 COMPRESSORR-134a UNITS(50 and 60 Hz)Refer to Tables 6 and 7 on pages 26 & 27 for valid compresso

Página 26

32 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Std - continuedNOTES:1. All dimensions are approximate (shown for 150 psig DWP water side). Cert

Página 27 - TABLE 4 – MOTOR STARTERS

33JOHNSON CONTROLSFORM 160.80-EG1 (511)FLOOR LAYOUT – NEOPRENE ISOLATORSR-134a UNITSNOTES:1. All dimensions are approximate. Certied dimensions ar

Página 28

34 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - StdEVAPORATOR NOZZLE ARRANGEMENTS – MARINE WATER BOXESR-134a UNITS1-PASS1-PASS2-PASS2-PASS3-PASS

Página 29 - 29JOHNSON CONTROLS

35JOHNSON CONTROLSFORM 160.80-EG1 (511)1-PASS & 3-PASS EVAPORATORS2-PASS EVAPORATORS * Applies to compressor end if connections are on motor end.*

Página 30 - Dimensions - Std

36 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Std - continued1-PASS1-PASS2-PASS2-PASSMOTOR END MOTOR ENDMOTOR ENDMOTOR ENDCOMPR. END COMPR. END

Página 31 - S4 - S5 COMPRESSOR

37JOHNSON CONTROLSFORM 160.80-EG1 (511) * Applies to compressor end if connections are on motor end.** Applies to motor end if connections are on moto

Página 32 - Dimensions - Std - continued

38 JOHNSON CONTROLSFORM 160.80-EG1 (511)Weights - Std R-134a UNITSSHELLCODEEVAP.– COND.COM-PRES-SORSHIP-PINGWT.(Lbs.)OPER-ATINGWT.(Lbs.)REFRIG-ERANTC

Página 33 - R-134a UNITS

39JOHNSON CONTROLSFORM 160.80-EG1 (511)R-134a UNITS50 AND 60 HZSOLID STATE STARTERWEIGHTMOTOR WEIGHTSNOTE: 1. Calculate total chiller weight by add

Página 34

4 JOHNSON CONTROLSFORM 160.80-EG1 (511)RatingsAHRI CERTIFICATION PROGRAMThe performance of YORK chillers is certied to the Air Conditioning and Refr

Página 35

40 JOHNSON CONTROLSFORM 160.80-EG1 (511)S0 - S3 COMPRESSORR-134a UNITS(50 and 60 Hz)NOTES: 1. All dimensions are approximate. Certied dimensions are

Página 36

41JOHNSON CONTROLSFORM 160.80-EG1 (511)Refer to Tables 6 and 7 on pages 26 & 27 for valid compressor/shell/motor combinations.S4 - S5 COMPRESSORR-

Página 37

42 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Metric - continuedCOMPACT WATER BOX NOZZLE ARRANGEMENTSR-134a UNITSNOTES:1. All dimensions are a

Página 38 - Weights - Std

43JOHNSON CONTROLSFORM 160.80-EG1 (511)FLOOR LAYOUT – NEOPRENE ISOLATORSR-134a UNITSNOTES:1. All dimensions are approximate. Certied dimensions are

Página 39

44 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Metric - continued COOLER NOZZLE ARRANGEMENTS – MARINE WATER BOXESR-134a UNITS1-PASS 1-PASS2

Página 40 - Dimensions - Metric

45JOHNSON CONTROLSFORM 160.80-EG1 (511)1-PASS & 3-PASS COOLERS2-PASS COOLERS * Applies to compressor end if connections are on motor end.** Appl

Página 41 - S4 - S5 COMPRESSOR

46 JOHNSON CONTROLSFORM 160.80-EG1 (511)Dimensions - Metric - continued1-PASS 1-PASS2-PASS2-PASSMOTOR ENDMOTOR ENDCOMPR. END COMPR. ENDMOTOR END MOTOR

Página 42 - - continued

47JOHNSON CONTROLSFORM 160.80-EG1 (511) * Applies to compressor end if connections are on motor end.** Applies to motor end if connections are on moto

Página 43

48 JOHNSON CONTROLSFORM 160.80-EG1 (511)Weights - MetricR-134a UNITS50 AND 60 HERTZSHELLCODECOOLER– COND.COM-PRES-SORSHIP-PINGWT.(Kgs.)OPER-ATINGWT.(K

Página 44

49JOHNSON CONTROLSFORM 160.80-EG1 (511)R-134a UNITS50 AND 60 HERTZNOTE: 1. Calculate total chiller weight by adding motor weight, solid state starte

Página 45

5JOHNSON CONTROLSFORM 160.80-EG1 (511)OptiView Control CenterOPTIVIEW CONTROL CENTERThe YORK OptiView Control Center, furnished as standard on each ch

Página 46

50 JOHNSON CONTROLSFORM 160.80-EG1 (511)GENERALFurnish and install where indicated on the drawings YORK YS Rotary Screw

Página 47

51JOHNSON CONTROLSFORM 160.80-EG1 (511)during chiller operation. The chiller shall ship with a 3 micron absolute oil lter, (two lters for d

Página 48 - Weights - Metric

52 JOHNSON CONTROLSFORM 160.80-EG1 (511)Guide Specications - continuedage applications and chilled water reset. Valve operation is programmable and

Página 49

53JOHNSON CONTROLSFORM 160.80-EG1 (511) a. Evaporator - low pressure b. Evaporator - low pressure - smart freeze c. Evaporator - transducer

Página 50 - Guide Specications

54 JOHNSON CONTROLSFORM 160.80-EG1 (511) 10. A fused connection through a transformer in the compressor motor starter to provide individual ov

Página 51

55JOHNSON CONTROLSFORM 160.80-EG1 (511)PORTABLE REFRIGERANT STORAGE/RECYCLING SYSTEMA portable, self-contained refrigerant storage/recycling sys

Página 52

Metric Conversion TablesTEMPERATURETo convert degrees Fahrenheit (°F) to degrees Celsius (°C), subtract 32° and multiply by 5/9 or 0.5556.To convert

Página 53

6 JOHNSON CONTROLSFORM 160.80-EG1 (511)OptiView Control Center - continuedSetpoints can be changed from a remote location via 0-10VDC, 4-20mA

Página 54

7JOHNSON CONTROLSFORM 160.80-EG1 (511)from 1°F (0.55°C) below to a minimum of 36°F (2.22°C). Restart is adjustable from setpoint up to a max of 80°F (

Página 55

8 JOHNSON CONTROLSFORM 160.80-EG1 (511)OptiView Control Center - continued• Discharge Superheat• Slide Valve Position• Oil Return Solenoid (LED)

Página 56 - Metric Conversion Tables

9JOHNSON CONTROLSFORM 160.80-EG1 (511)The SOLID STATE STARTER (SSS) screen displays a picture of the starter and the following values, which are displ

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