York ZJ300 Especificações

Consulte online ou descarregue Especificações para Aparelhos de ar condicionado "split system" York ZJ300. York ZJ300 Specifications Manual do Utilizador

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R-410A
ZJ SERIES
15 - 25 Ton
60 Hertz
284810-YIM-F-1210
TABLE OF CONTENTS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rigging And Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compressors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power And Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . 14
Optional Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Optional Gas Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Options/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Economizer And Power Exhaust Set Point Adjustments . 29
Optional BAS-Ready Economizer Power Exhaust
Damper Set Point Adjustment. . . . . . . . . . . . . . . . . . . . . . 30
Optional Variable Air Volume (VAV) . . . . . . . . . . . . . . . . . 30
Optional Hot Gas Bypass (HGBP) . . . . . . . . . . . . . . . . . . 32
Air Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cooling Sequence Of Operation . . . . . . . . . . . . . . . . . . . . 45
No Outdoor Air Options . . . . . . . . . . . . . . . . . . . . . . . . . 45
Cooling Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . 47
Electric Heating Sequence Of Operations . . . . . . . . . . . . 48
Electric Heat Operation Errors . . . . . . . . . . . . . . . . . . . . 48
Gas Heating Sequence Of Operations . . . . . . . . . . . . . . . 49
Gas Heating Operation Errors . . . . . . . . . . . . . . . . . . . . 50
Start-Up (Cooling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Start-Up (Gas Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Checking Gas Heat Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Charging The Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Unit Control Board Option Setup . . . . . . . . . . . . . . . . . . . . . . 62
Option Byte Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Heat Delay Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Optional VAV Control Board Flash Codes . . . . . . . . . . . . 62
LIST OF TABLES
1 ZJ180-300 Unit Limitations . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 ZJ180-300 Unit Accessory Weights . . . . . . . . . . . . . . . . . 9
4 Utilities Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Supply Fan VFD Weights, In Lbs. . . . . . . . . . . . . . . . . . . . 9
6 ZJ180-300 Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 11
7 Control Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 ZJ180-300 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . 25
10 Electric Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . 26
11 Gas Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
12 Gas Pipe Sizing - CapacIty of Pipe . . . . . . . . . . . . . . . . . 27
13 Gas Heat Minimum Supply Air . . . . . . . . . . . . . . . . . . . . 27
14 Altitude/Temperature Correction Factors . . . . . . . . . . . . 35
15 Air Flow Performance - Side Duct Application . . . . . . . . 37
16 Air Flow Performance - Bottom Duct Application . . . . . . 40
17 RPM Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
18 Indoor Blower Specifications . . . . . . . . . . . . . . . . . . . . . . 43
19 Power Exhaust Specifications . . . . . . . . . . . . . . . . . . . . 43
20 Limit Control Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
21 Electric Heat Anticipator Setpoint . . . . . . . . . . . . . . . . . . 49
22 Gas Heat Limit Control Setting . . . . . . . . . . . . . . . . . . . . 50
23 Gas Heat Anticipator Setpoints . . . . . . . . . . . . . . . . . . . . 51
24 Gas Rate Cubic Feet Per Hour . . . . . . . . . . . . . . . . . . . . 52
25 Unit Control Board Flash Codes . . . . . . . . . . . . . . . . . . . 61
26 Heat Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
27 VAV Control Board Flash Codes . . . . . . . . . . . . . . . . . . 62
LIST OF FIGURES
1 ZJ180-300 Component Location . . . . . . . . . . . . . . . . . . . 6
2 Unit 4 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Unit 6 Point Load Weight . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Center of Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 ZJ180-300 Unit Dimensions Front View . . . . . . . . . . . . . 9
6 ZJ180-300 Unit Dimensions Rear View . . . . . . . . . . . . . 10
7 ZJ180-300 Unit Dimensions Rain Hood . . . . . . . . . . . . . 11
8 ZJ180-300 Roof Curb . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 Fixed Outdoor Air Damper . . . . . . . . . . . . . . . . . . . . . . . 13
10 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 Field Wiring Disconnect - Cooling Unit With/
Without Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12 Typical Field Wiring 24 Volt Thermostat . . . . . . . . . . . . 15
13 External Supply Connection External Shut-Off . . . . . . . 27
14 Bottom Supply Connection External Shut-Off . . . . . . . . 27
15 Vent and Combustion Air Hood . . . . . . . . . . . . . . . . . . . 29
16 Enthalpy Set Point Chart . . . . . . . . . . . . . . . . . . . . . . . . 33
17 Honeywell Economizer Control W7212 . . . . . . . . . . . . . 33
18 Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
19 Altitude/Temperature Correction Factors . . . . . . . . . . . . 35
20 Pressure Drop Across A Dry Indoor Coil Vs. Supply
Air CFM For All Unit Tonnages . . . . . . . . . . . . . . . . . . . 44
21 Gas Valve Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
22 Gas Valve and Controls . . . . . . . . . . . . . . . . . . . . . . . . . 51
23 Proper Pilot Flame Adjustment . . . . . . . . . . . . . . . . . . . 53
24 Typical Flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
25 Typical Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
26 ZJ180 (15 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 54
27 ZJ210 (17.5 Ton) Charging Chart . . . . . . . . . . . . . . . . . 54
28 ZJ240 (20 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 54
29 ZJ300 (25 Ton) Charging Chart . . . . . . . . . . . . . . . . . . . 54
30 Unit Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Resumo do Conteúdo

Página 1 - ZJ SERIES

R-410AZJ SERIES 15 - 25 Ton60 Hertz 284810-YIM-F-1210TABLE OF CONTENTSGeneral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 2

284810-YIM-F-121010 Johnson Controls Unitary ProductsFigure 6: ZJ180-300 Unit Dimensions Rear ViewNOTE: Units are shipped with the bottom duct openin

Página 3

284810-YIM-F-1210Johnson Controls Unitary Products 11Figure 7: ZJ180-300 Unit Dimensions Rain HoodNote: ELEC/ELEC Models: Units and ductwork are appro

Página 4 - Nomenclature

284810-YIM-F-121012 Johnson Controls Unitary ProductsFigure 8: ZJ180-300 Roof CurbDuctworkDuctwork should be designed and sized according to the metho

Página 5 - Installation

284810-YIM-F-1210Johnson Controls Unitary Products 13Figure 9: Fixed Outdoor Air DamperCondensate DrainPlumbing must conform to local codes. Use a sea

Página 6

284810-YIM-F-121014 Johnson Controls Unitary ProductsPower And Control WiringField wiring to the unit, fuses, and disconnects must conform to provisio

Página 7 - Rigging And Handling

284810-YIM-F-1210Johnson Controls Unitary Products 15Thermostat WiringThe thermostat should be located on an inside wall approximately 56 inch above t

Página 8

284810-YIM-F-121016 Johnson Controls Unitary ProductsTable 8: Electrical Data ZJ180-300 - Standard Drive Without Powered Convenience Outlet Size(Tons

Página 9

284810-YIM-F-1210Johnson Controls Unitary Products 17300(25)208-3-60 23.0 160 31.5 3.7 28.0 0.0None - - - 141.8 150E18 13.5 1 37.5 141.8 150E36 27.0 2

Página 10

284810-YIM-F-121018 Johnson Controls Unitary ProductsZJ180-300 - Standard Drive With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD Fan

Página 11 - Unit with Rain Hoods

284810-YIM-F-1210Johnson Controls Unitary Products 19300(25)208-3-60 23.0 160 31.5 3.7 28.0 10.0None - - - 151.8 175E18 13.5 1 37.5 151.8 175E36 27.0

Página 12 - Ductwork

284810-YIM-F-12102 Johnson Controls Unitary ProductsGeneralYORK® Model ZJ units are either single package air conditions equipped with optional factor

Página 13 - Compressors

284810-YIM-F-121020 Johnson Controls Unitary ProductsZJ180-300 - High Static Drive Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)

Página 14 - Power And Control Wiring

284810-YIM-F-1210Johnson Controls Unitary Products 21300(25)208-3-60 23.0 160 31.5 3.7 38.6 0.0None - - - 155.1 175E18 13.5 1 37.5 155.1 175E36 27.0 2

Página 15 - Wire Size Maximum Length

284810-YIM-F-121022 Johnson Controls Unitary ProductsZJ180-300 - High Static Drive With Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD

Página 16

284810-YIM-F-1210Johnson Controls Unitary Products 23300(25)208-3-60 23.0 160 31.5 3.7 38.6 10.0None - - - 165.1 200E18 13.5 1 37.5 165.1 200E36 27.0

Página 17 - 3. HACR type per NEC

284810-YIM-F-121024 Johnson Controls Unitary ProductsZJ300 - Low Static Drive Without Powered Convenience Outlet Size(Tons)VoltCompressors(each)OD Fa

Página 18

284810-YIM-F-1210Johnson Controls Unitary Products 25Table 9: ZJ180-300 Physical Data ComponentModelsZJ180 ZJ210 ZJ240 ZJ300Nominal Tonnage 15 17.5 2

Página 19

284810-YIM-F-121026 Johnson Controls Unitary ProductsOptional Electric HeatThe factory-installed heaters are wired for single point power supply. Powe

Página 20

284810-YIM-F-1210Johnson Controls Unitary Products 27Optional Gas HeatThese gas-fired heaters have aluminized-steel or optional stainless steel, tubul

Página 21

284810-YIM-F-121028 Johnson Controls Unitary ProductsGas ConnectionThe gas supply line can be routed within the space and roof curb, exiting through t

Página 22

284810-YIM-F-1210Johnson Controls Unitary Products 29Check all connections for leaks when piping is completed using a soap solution. NEVER USE A FLAME

Página 23

284810-YIM-F-1210Johnson Controls Unitary Products 3Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available du

Página 24

284810-YIM-F-121030 Johnson Controls Unitary Productsto the lettered curve of the Enthalpy Set Point Adjustment Figure 17.• For a dual enthalpy operat

Página 25 - 284810-YIM-F-1210

284810-YIM-F-1210Johnson Controls Unitary Products 31• OH - a 0-10 VDC analog input provided by a field-installed outdoor air relative humidity sensor

Página 26 - Optional Electric Heat

284810-YIM-F-121032 Johnson Controls Unitary ProductsBAS-Ready VFDFactory-installed VFD is also available with 'BAS-ready' models. Terminal

Página 27 - Optional Gas Heat

284810-YIM-F-1210Johnson Controls Unitary Products 33Figure 16: Enthalpy Set Point ChartFigure 17: Honeywell Economizer Control W721240(4)70(21)50(10)

Página 28

284810-YIM-F-121034 Johnson Controls Unitary ProductsPhasingYork® Model ZJ units are properly phased at the factory. Check for proper compressor rotat

Página 29 - Adjustments

284810-YIM-F-1210Johnson Controls Unitary Products 35Figure 19: Altitude/Temperature Correction FactorsThe examples below will assist in determining t

Página 30 - Damper Set Point Adjustment

284810-YIM-F-121036 Johnson Controls Unitary ProductsDrive Selection1. Determine side or bottom supply duct application.2. Determine desired airflow3.

Página 31

284810-YIM-F-1210Johnson Controls Unitary Products 37Table 15: Air Flow Performance - Side Duct ApplicationZJ180 (15 Ton) Side DuctAir Flow(CFM)Availa

Página 32 - F, 50 VDC capacitor

284810-YIM-F-121038 Johnson Controls Unitary ProductsZJ240 (20 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower performan

Página 33

284810-YIM-F-1210Johnson Controls Unitary Products 39ZJ300 (25 Ton) Side DuctAir Flow(CFM)Available External Static Pressure - IWG10.4 0.6 0.8 1.0 1.2

Página 34 - Span Length

284810-YIM-F-12104 Johnson Controls Unitary ProductsNomenclatureZ J 180 N24 A 2 A AA 1 0 1 2 4 AZ = A/C, Single Pkg., R-410AProduct CategoryAirflow1 =

Página 35 - Correction Factor

284810-YIM-F-121040 Johnson Controls Unitary ProductsTable 16: Air Flow Performance - Bottom Duct ApplicationZJ180 (15 Ton) Bottom DuctAir Flow(CFM)Av

Página 36 - Air Flow

284810-YIM-F-1210Johnson Controls Unitary Products 41ZJ240 (20 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG11. Blower perform

Página 37

284810-YIM-F-121042 Johnson Controls Unitary ProductsZJ300 (25 Ton) Bottom DuctAir Flow(CFM)Available External Static Pressure - IWG10.4 0.6 0.8 1.0 1

Página 38 - 3. kW = BHP x 0.838

284810-YIM-F-1210Johnson Controls Unitary Products 43Air BalanceStart the supply air blower motor. Adjust the resistances in both the supply and the r

Página 39 - 3. kW = BHP x 0.82

284810-YIM-F-121044 Johnson Controls Unitary ProductsFigure 20: Pressure Drop Across A Dry Indoor Coil Vs. Supply Air CFM For All Unit Tonnages4. Know

Página 40

284810-YIM-F-1210Johnson Controls Unitary Products 45OperationCooling Sequence Of OperationFor ZJ units, the thermostat makes a circuit between “R” an

Página 41

284810-YIM-F-121046 Johnson Controls Unitary Products3. Freenet USB adapter driver, (http://www.yorkupg.com/software.asp)4. Simplicity® Freenet USB Ad

Página 42

284810-YIM-F-1210Johnson Controls Unitary Products 47• Single Enthalpy (optional): A field-installed, Outdoor Air Humidity sensor is connected to the

Página 43 - Air Balance

284810-YIM-F-121048 Johnson Controls Unitary Productsfor cooling is still present at the conclusion of the ASCD, the UCB will re-energize the halted c

Página 44 - Nominal Air Flow (CFM)

284810-YIM-F-1210Johnson Controls Unitary Products 49NOTE: All 240 & 480V heaters are provided with manual reset backup protection limits. These

Página 45 - Operation

284810-YIM-F-1210Johnson Controls Unitary Products 5InstallationInstallation Safety InformationRead these instructions before continuing this applianc

Página 46

284810-YIM-F-121050 Johnson Controls Unitary ProductsWhen the thermostat calls for the first stage of heating, the low-voltage control circuit from “R

Página 47

284810-YIM-F-1210Johnson Controls Unitary Products 51If voltage has been sensed at the GV for at least 15 seconds during the fan on delay for heating

Página 48

284810-YIM-F-121052 Johnson Controls Unitary ProductsStart-Up (Cooling)Prestart Check ListAfter installation has been completed:1. Check the electrica

Página 49

284810-YIM-F-1210Johnson Controls Unitary Products 53Checking Gas Heat Input1. Turn off all other gas appliances connected to the gas meter.2. With th

Página 50

284810-YIM-F-121054 Johnson Controls Unitary ProductsAdjustment Of Temperature RiseThe temperature rise (the difference of temperature between the ret

Página 51 - Burner Compartment

284810-YIM-F-1210Johnson Controls Unitary Products 55Charging The UnitFigure 27: ZJ180 (15 Ton) Charging ChartFigure 28: ZJ210 (17.5 Ton) Charging Cha

Página 52 - Start-Up (Gas Heat)

284810-YIM-F-121056 Johnson Controls Unitary ProductsTroubleshootingCooling Troubleshooting GuideOn calls for cooling, if the compressors are operatin

Página 53 - Checking Gas Heat Input

284810-YIM-F-1210Johnson Controls Unitary Products 577. If 24 volts is not present at the C1 terminal, check for 24 volts from the room thermostat at

Página 54

284810-YIM-F-121058 Johnson Controls Unitary Products24 volts is not present from the room thermostat, check for the following:a. 24 volts at the ther

Página 55 - Discharge Pressure (psig)

284810-YIM-F-1210Johnson Controls Unitary Products 59terminal of the UCB. If 24 volts is present, trace the wiring from Y1 “OUT” for incorrect wiring.

Página 56 - Troubleshooting

284810-YIM-F-12106 Johnson Controls Unitary ProductsFigure 1: ZJ180-300 Component LocationSimplicity® Control Board110 Volt ConvenienceOutlet (“Powere

Página 57

284810-YIM-F-121060 Johnson Controls Unitary Products6. If 24 volts is not present at M3, check that 24 volts is present at the supply air blower moto

Página 58

284810-YIM-F-1210Johnson Controls Unitary Products 613. Check the pilot orifice for obstruction as described in paragraph above. Clean as needed but t

Página 59

284810-YIM-F-121062 Johnson Controls Unitary ProductsFigure 31: Unit Control BoardTable 25: Unit Control Board Flash CodesFlash CodesDescriptionGreenL

Página 60

Subject to change without notice. Printed in U.S.A. 284810-YIM-F-1210Copyright © 2010 by Johnson Controls, Inc. All rights reserved. Supersedes: 2848

Página 61

284810-YIM-F-1210Johnson Controls Unitary Products 7LocationUse the following guidelines to select a suitable location for these units:1. Unit is desi

Página 62

284810-YIM-F-12108 Johnson Controls Unitary ProductsUnits may be moved or lifted with a forklift. Slotted openings in the base rails are provided for

Página 63 - Heat Delay Setup

284810-YIM-F-1210Johnson Controls Unitary Products 9Figure 5: ZJ180-300 Unit Dimensions Front ViewNote: All entry holes should be sealed to prevent ra

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